1. Plan the work
What are we making?
The team plans 100 cabinets. It checks the product details, materials and work that need to be done.
100 cabinets planned
In ERPNextProduction Plan and Bill of Materials (BOM) · sample PLAN-DEMO-100
Manufacturing for growing factories
Materials, machines, people and production plans all need to work together. But when every update is in a different register, call or Excel sheet, it is hard to know what is really happening.
YourOrderBook helps you connect the work - from planning materials to recording production, quality checks and finished goods - using manufacturing systems built around your factory.
Explore a Sample Factory
Let’s follow a simple example: a factory making 100 metal cabinets.
Each stage needs the right information from the one before it. Select an area to see what the team needs to know.
See a sample factory making 100 metal cabinets. Click each area to follow the work.
Step 1 of 5
What are we making?
The team plans 100 cabinets. It checks the product details, materials and work that need to be done.
100 cabinets planned
In ERPNextProduction Plan and Bill of Materials (BOM) · sample PLAN-DEMO-100
Do we have what we need?
The store checks steel sheets, hinges, locks and other parts before the job starts.
| Material | Needed | Available | Short |
|---|---|---|---|
| Steel sheets | 100 | 120 | 0 |
| Hinges | 200 | 240 | 0 |
| Lock sets | 100 | 120 | 0 |
Materials ready for the plan
20 steel sheets are short. The team needs to review the material requirement before continuing with the full plan.
In ERPNextBOM material requirement and stock · sample BOM-CAB-DEMO
What work is in progress?
The job moves through cutting, bending and assembly. The team records the work done at each step.
Production work in progress
In ERPNextWork Order, Job Cards and Workstations · sample WO-DEMO-100
Did the product meet the check?
The team checks important points, such as size, door fit and lock function. Results are recorded for review.
Inspection details recorded
In ERPNextQuality Inspection
What is ready in stock?
After the required work and checks, completed cabinets can be recorded as finished stock using the correct stock process.
Finished goods recorded in the example
In ERPNextStock Entry (Manufacture)
The sample plan for 100 cabinets is paused at Materials while 20 steel sheets are short. Restore sample stock to continue the tour.
This is a sample factory illustration, not live production data. Actual steps depend on your products and factory setup.
A small shortage can affect the whole plan. See what happens when our sample factory does not have enough steel sheets.
The benefit is not just seeing that something is missing. It is helping the right people see the same problem and take the next action.
Explore Purchase ManagementSteel sheets for 100 cabinets
20 steel sheets are short. The team needs to review the material requirement before continuing with the full plan.
When the shortage is visible early, purchasing and production can decide what to do next. The system does not place a supplier order by itself just because this demo shows a shortage.
The store says material is ready. The supervisor is waiting for one part. The office thinks production has started. Later, someone has to call again to find out what is finished.
This happens when planning, materials, production and quality records are kept separately.
When information is separate
When the process is connected
WO-DEMO-100100 metal cabinets · sample
One connected process helps the team find the latest recorded status instead of depending only on phone calls and memory.
Know the product and quantity planned for production.
Compare what is needed with available stock and identify shortages that need action.
Follow manufacturing work through jobs and workstations, with progress entered by the team.
Keep inspection findings with the relevant product and production records.
The aim is a clearer factory process - not more forms for your team to fill in.
You do not have to change everything in one go. Start with the area that causes the most delays or confusion.
Know what needs to be made, when work is expected, and where a delay may affect the plan.
Explore Production PlanningKeep the list of materials and quantities needed to make each product. Understand the basis of its material and production cost.
Explore BOM & CostingGive the team a clear production job and record the work completed at each workstation.
Explore Work OrdersRecord product checks, defects and items that need further review.
Explore Quality ControlEvery factory makes different products. A sheet-metal workshop, an assembly unit and a machinery manufacturer will not have exactly the same steps.
We first understand your products, material movement, people and current records. Then we help set up a practical manufacturing process using suitable Frappe and ERPNext capabilities.
Our approach:
See how products are made today, where updates are recorded and which steps create delays.
Plan the product, materials, work orders, job cards and checks your business needs.
Help production, stores, purchasing and other teams work with the right information.
Test the process with a suitable product or production flow, train the team, and improve it as the business grows.
Some needs can be handled with standard ERPNext features. Others may need configuration, custom work or integration. We assess that before recommending the solution.
If materials are short, the purchase team needs to know what to buy. When goods are made, the store needs the correct finished-stock record.
Your manufacturing process should connect with purchasing and inventory where it makes sense - without making people enter the same details in different places.
See How Purchase Management WorksPurchasing
Manufacturing
Inventory Management
Maybe materials arrive late. Maybe progress is not clear. Maybe records are updated after the work is done. Tell us how your factory works today. We’ll help you identify which part to improve first and where a connected manufacturing process could help.
Start with one real factory problem. You do not need a full software specification.