Production planning for growing factories
Know What to Make Next — and What Could Delay It
One machine may be busy. Another job may be urgent. A small change in the plan can affect several orders.
YourOrderBook helps manufacturing teams plan production, understand workstation availability and track work with connected Frappe/ERPNext processes built around their factory.
Three cabinet orders. Two workstations. See how one change affects the week.
See What Happens When the Production Plan Changes
Here is a small example from a metal cabinet factory. The team needs to make 100 cabinets across three jobs. All three need cutting before assembly.
Try putting the urgent job first. Then see what happens when cutting stops for one shift.
A Sample Production Week
One Cutting workstation · One Assembly workstation · Monday to Friday · Morning and afternoon shifts
Can we fit the urgent job? Try changing the order.
This is the original plan.
- Planned cutting
- Planned assembly
- Unavailable time
- Earlier plan
- Needs review
Planned finish vs target
2 on target, 1 needs review
| Job | Sample target | Planned finish | Status |
|---|---|---|---|
| Job A: Office cabinets · 40Cutting Mon AM + Mon PM · Assembly Tue AM + Tue PM | Tue PM | Tue PM | On target |
| Job B: Storage cabinets · 35Cutting Tue AM + Tue PM · Assembly Wed AM | Wed AM | Wed AM | On target |
| Job C: Urgent cabinets · 25Cutting Wed AM · Assembly Wed PM | Mon PM | Wed PM | Needs review · 4 work slots late |
| Total | 100 cabinets across three jobs | ||
What changed
Moving C earlier uses the Cutting and Assembly slots that A and B were expected to use.
Job C · Urgent cabinets
C must finish cutting before assembly can begin. In this plan it finishes Wed PM. Its target is Mon PM.
- Cutting
- Wed AM
- Assembly
- Wed PM
Interactive example only. Finish times are illustrative production estimates, not confirmed delivery dates or a live ERP schedule.
Is a rush job disturbing your production plan?Tell us how your factory handles it.
The Three Questions Behind a Useful Production Plan
Which job goes first?
See the jobs that need attention and decide what should have priority. An urgent request may affect the work already planned.
Is the workstation available?
Planning only works when you consider machine hours, other booked jobs and the operations each product needs.
What could finish late?
When work moves, check the new planned finish and talk to the people affected before making a new promise.
A good plan helps your team discuss the same work, using the same information.
A Production Plan Needs More Than a List of Orders
The team needs to know what to make, what work each product needs and when the workstations are available.
Frappe/ERPNext provides production plans, bills of materials, work orders and job cards. Scheduling details depend on the version, factory setup and information maintained.
See how Bill of Materials works- RequirementsWhat needs to be made, and how much?
- Product detailsWhat materials and operations are needed?
- Workstation timeWhere can the work fit?
- Production planWhat should be made, and when?
- Work ordersGive the team clear jobs to carry out.
A Plan Tells You What Should Happen. Recorded Work Tells You What Did.
Imagine the planner has scheduled a batch of 40 cabinets for cutting and assembly. That does not mean 40 cabinets have actually been completed.
Planned work
40 cabinets
40 cabinets scheduled for the job
Job A · Office cabinets
Recorded production
The team records work done, quantities and time against the relevant production operations.
Cutting28 of 40 recorded
12 still to cut
Assembly16 of 40 recorded
24 still to assemble
Sample records. These figures appear only after the team records the actual work.
When the shop-floor team records its progress, the office can review the difference between planned work and actual work. Missing updates are not proof that work has stopped — the records need to be kept current.
Explore Work Orders & Job CardsDoes This Sound Like Your Factory?
The urgent order changes everything.
A customer wants something earlier. The planner needs to see what work would move before agreeing to the new date.
One busy machine holds up other jobs.
Cutting may be occupied even when assembly workers are free. The plan needs to reflect that dependency.
People know progress, but the office does not.
A supervisor may know what is finished, while the latest update is still in a register or a message.
Too many separate plans.
Orders, materials, workstation hours and actual progress are kept in different places, so meetings begin by checking whose information is correct.
The goal is not a complicated schedule. It is a clear plan your team can maintain and use.
Make Production Planning Fit the Way Your Factory Works
A sheet-metal workshop, an assembly unit and a multi-stage factory do not plan work in exactly the same way. We first understand your products, workstations, shifts and production records.
Understand the work
Review job priorities, production steps, current planning methods and where delays begin.
Set up the right records
Configure relevant Frappe/ERPNext items, BOMs, workstations, production plans, work orders and progress recording as needed.
Connect the teams
Help planning, stores, shop-floor and purchasing teams work from linked information. Review custom reports or integrations where the standard setup is not enough.
Improve how the plan is used
Train the team and refine the process based on how it works in practice. A system is only useful when people keep its information current.
Available screens, scheduling options and automation depend on the ERPNext version, configuration and any agreed custom work.
Production Planning Works Better When Other Records Are Connected
Overview
Manufacturing ManagementSee how raw materials, production, quality checks and finished goods fit together.
Know the materials
Bill of Materials & CostingUnderstand the material and operations required before production starts.
Carry out the work
Work Orders & Job CardsFollow the actual work and record completed quantities and time.
Check quality
Quality Control & InspectionsSee where production checks and inspection records fit after operations.
When materials are short
Purchasing & MaterialsReview what needs attention when planned manufacturing depends on materials that are not ready.
Start with the part of production that is creating the biggest problem. Connect the rest step by step.
Which Part of Your Production Plan Is Hardest to Control?
Is it changing priorities, machine availability or knowing what has actually been completed? Tell us how your factory works today. We will review the process and help you understand what could be improved first.
You do not need to know which ERPNext feature to ask for. Start with the production problem.
